Vacuum mixer is used to emulsify and hydrate powder and other ingredients, and to standardize the recirculating mixer for milk. High-speed shear emulsification mixtures of comprehensive products, various powders and liquids, beverages and pre-processed foods. For example, it can be used in reconstituted and reconstituted milk, yogurt, flavored milk, evaporated milk, reconstituted milk, etc. Imported milk, ice cream mix, chocolate pulp, dairy dessert and other formula dairy products.

Basic parameter description:


1) Material types: high and low viscosity products, powders, concentrates, sweetened milk, etc.


2) Production capacity: dissolving powder 3T-5T/H


3) Liquid flow rate: 15T/H shape size: 2700mm long * 1460mm wide * 3120mm high


4) Product Viscosity: <5000cps


5) Installation power 35KW



Characteristic:


1) High shear efficiency and energy dissipation make production fast and reliable.


2) Completely sealed system ensures food safety


3) Vacuum system reduces water consumption by 50% and energy consumption by 70%, which greatly saves production cost.


High shear head:


1) High shear head is the core of vacuum mixer unit. High shear head achieves efficient, fast and repeatable mixing.


2) The shear and energy dissipation rate of vacuum mixer is obviously higher than that of traditional mixer container. Therefore, the mixer is suitable for dispersion, dissolution and emulsification between solid and liquid, as well as homogenization and emulsification between liquid and liquid. The mixing process is so intense that even well-known insoluble ingredients such as pectin can be emulsified in seconds.

Working principle:

The vacuum pump is used to vacuum vacuum in the container, and the vacuum acts in the mixing container. The air in the air is reduced, and there is a certain liquid level in the tank during the mixing process, which prevents the air from entering and produces a large amount of foam and ensures the best wetting of the powder. The high shearing head at the bottom of the tank runs at high speed. Under the action of centrifugal force, the accurate rotor and stator make the liquid-liquid and solid-liquid particles shear each other, and make the materials impact, shear, tear and mix tens of thousands of times per minute, so as to achieve the effect of shear homogeneous emulsification.

Advantage:


1) Close the mixing system to enhance the safety of food production:


Because the mixing system is completely sealed, the whole mixer ensures sanitary operation in design. Because of degassing treatment, microorganisms have no living environment to maintain the sanitation of product production, so the system will not be exposed to the risk of pollution invasion.


2) Vacuum system to achieve efficient mixing:


The vacuum system can automatically add powder in a controllable and reliable way. It automatically inhales the ingredients into the mixer, eliminating the need for the operator to undertake the heavy work. The product is inhaled in the form of vacuum, that is to say, the air in it is removed, so that the downstream production line can have a longer running time.



3) Fully automatic control to make the production system more stable and energy-saving:


The automatic level control makes the production of the product run smoothly and continuously. The liquid level control combines with the input and output of the product to maintain the correct quantity of circulating liquid in the system. If the level is too high or too low, the output pump controlled by the pressure element and frequency will return it to the desired level. The number of powders (possibly sugar, lactose, stabilizers) in the mixer also fluctuates during production. No matter how many powders enter the mixer, the system will ensure the stability of production.



4) Vacuum suction can make the dry-wet zone of feeding distinct:


Vacuum suction distance can reach several meters, which makes the feeding flexible and can separate the feeding room from the mixer. It is a more distinct dry and wet zone, and can meet the needs of food production safety.